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PEM Fuel Cell Learning System
Academic Labs · PEM Fuel Cell Learning System

PEM Fuel Cell Learning System

Standalone 1000W fuel cell platform for hands-on hydrogen power education.

The PEM Fuel Cell Learning System is a standalone hydrogen fuel cell platform designed for university and research institution labs. A 1000W PEM fuel cell stack receives dry hydrogen from a high-pressure cylinder and generates electricity through a power conditioning unit comprising a charge controller, battery bank and inverter — powering AC lamp loads and a DC resistive load. Students can characterise fuel cell performance across load conditions, study V-I and P-I curves, evaluate output variation with hydrogen supply and temperature, and design micro fuel cell enabled standalone power systems.

PEM Fuel Cell Learning System

Specifications

Fuel Cell TypePEM
Rated Power1000 W
Performance28.8V @ 35A
H₂ Pressure0.45–0.55 bar
H₂ Purity Required≥99.995% dry H₂
Flow Rate at Max Output13 L/min
HumidificationSelf-humidified
CoolingAir — integrated fan
Max Stack Temperature60°C
Stack Efficiency40% @ 28.8V
H₂ Cylinder Capacity47 L water capacity, 150 bar dry H₂
DC-DC Converter Matched to battery bank1 kW PWM
Battery Bank24V, 50 Ah
Inverter1700 VA, Single Phase
Flow Meter0-15 LPM
Pressure MeterDual-stage — 0–200 bar (cylinder), 0–10 bar (outlet) for Cylinder, 0–5 bar with adjustment knob at fuel cell

What this system does

The PEM Fuel Cell Learning System takes dry hydrogen in and delivers AC and DC electrical power out — with every parameter between fully instrumented and measurable. The 1000W PEM fuel cell stack receives dry hydrogen at 0.45–0.55 bar from a 47-litre high-pressure cylinder filled to 150 bar. The fuel cell generates electricity at 28.8V and 35A at rated output. Because fuel cell voltage drops with increasing load, the output is routed through a 1kW PWM charge controller that charges a 24V battery bank and maintains stable output voltage. The battery feeds a 1650 VA home inverter for AC loads and directly supplies DC loads through the measurement panel. Students can connect a 300W AC lamp load or a variable rheostat DC load and observe real-time voltage, current and power at the fuel cell terminals, battery and load — using three DC voltmeters, three DC ammeters, an AC voltmeter, AC ammeter, rotameter and dual-stage pressure meter. Additional fuel cell stacks can be added in parallel to increase output power, and the system can be developed as a grid-connected or hybrid platform. Power electronics researchers can replace the charge controller and inverter with custom converter topologies to test MPPT algorithms and control strategies.

What's included

1000W PEM fuel cell stack: self-humidified, air-cooled
Fuel cell controller with low voltage, over-current and over-temperature shutdown
47L hydrogen storage cylinder at 150 bar dry H₂ (99.995% purity)
1kW DC-DC Converter
24 V, 50 Ah battery bank
1700 VA inverter
Measurement Unit
Experiment Manual
On-site installation, commissioning and faculty training

Experiments this system enables

V-I and P-I characteristic curves of the PEM fuel cell using resistive load
Output power variation with change in hydrogen supply flow rate
Fuel cell performance with Loads
Battery charging characteristics using fuel cell output
Hydrogen flow rate measurement and consumption analysis at different loads
Pressure drop monitoring across the hydrogen supply circuit
Custom power electronics integration : MPPT algorithm and converter control testing

Technical features

1000W self-humidified PEM stack

No external humidification system required — the stack manages water balance internally, simplifying operation for student use

Stable output via DC-DC Converter

PWM charge controller decouples the fuel cell from the load, maintaining stable battery voltage regardless of load fluctuation — students observe real-world power conditioning

Complete measurement panel

Three DC voltmeters, three DC ammeters, AC voltmeter, AC ammeter, rotameter and dual-stage pressure meter — full system visibility without external instruments

Scalable

System can be used together with Solar to Hydrogen Production System to showcase complete green hydrogen cycle

Applications

University PEM fuel cell characterisation and teaching labsPower electronics and energy conversion researchStandalone and off-grid power system design studies using Fuel CellUndergraduate and postgraduate fuel cell technology coursesMPPT algorithm and converter control research

Frequently asked questions

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