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TCD Purity Analyzers
Productspurity analyzersTCD Purity Analyzers

Thermal Conductivity Hydrogen Purity Analyzers

Fixed Installation · Explosion-Proof · 4–20mA / RS485

Thermal conductivity gas analyzers for continuous, accurate hydrogen purity measurement across the full 0–100% concentration range. Explosion-proof construction rated for hazardous areas, with 4–20mA and RS485 outputs for direct integration into process control and safety systems.

Products

HPA-TCD-2010Thermal Conductivity Hydrogen

Fixed thermal conductivity hydrogen purity analyzer. 0–100% measurement range, explosion-proof rated, 4–20mA/RS485 output.

Lead time: 6–8 weeks

Specifications
Measured GasesH₂: 0–1% / 0–2% / 0–10% / 40–80% / 80–100% / 95–100% VOL · He: 0–15% / 80–100% VOL
Resolution0.01% VOL
Repeatability≤0.5% (≤5% VOL range) / ≤1% (>5% VOL range)
Linearity±1% F.S. (≤5% VOL) / ±2% F.S. (>5% VOL)
Response TimeT90 ≤10 seconds
Operating Temperature-5°C to 50°C
Warm-up Time≤30 minutes
Display5" Color LCD
Power Supply220VDC (standard); 24VDC or 220VAC available
Power Consumption100 W
Output Signal4–20mA / RS485 / 2 relay outputs
Sample Flow Rate1 L/min
Body MaterialCarbon Steel / Stainless Steel
Dimensions300 × 250 × 205 mm
Weight~20 kg
Explosion RatingEx db IIC T6 Gb
Ingress ProtectionIP66

What is a TCD Purity Analyzer?

A thermal conductivity (TCD) purity analyzer measures hydrogen concentration by exploiting the fact that different gases conduct heat at different rates. Hydrogen has an exceptionally high thermal conductivity compared to air, nitrogen and most other process gases — making thermal conductivity an effective and robust method for measuring hydrogen purity across the full concentration range, from trace levels to near-100% pure hydrogen.

The analyzer uses a platinum wire sensing element arranged in an unbalanced bridge circuit. One arm of the bridge is sealed with a reference gas corresponding to the lower limit of the measurement range; the other arm is exposed to the sample gas. When the sample matches the reference, the bridge remains balanced and the output reads zero. As hydrogen concentration increases, the bridge becomes unbalanced in proportion to the gas concentration — this signal is amplified, filtered and processed to display the hydrogen concentration directly.

TCD analyzers in this range are built for continuous, unattended operation — fixed installation with a robust carbon steel or stainless steel enclosure, explosion-proof rating for hazardous area deployment, and multiple output options (4–20mA, RS485, relay) for integration with plant control systems, SCADA and alarm logic. Typical applications include hydrogen-cooled generator monitoring, electrolytic hydrogen production verification, ammonia synthesis gas analysis, air separation systems and any process where continuous hydrogen purity verification is required for safety or quality control.

Applications

Hydrogen-cooled generator gas purity monitoring
Electrolytic hydrogen production verification
Ammonia synthesis gas analysis
Air separation system gas monitoring
Hydrogenation unit process control
Containment hydrogen leakage detection
Chlor-alkali hydrogen measurement

Frequently asked questions

What gases can a TCD analyzer measure?
TCD analyzers measure any gas with a thermal conductivity sufficiently different from the background gas to produce a measurable bridge imbalance. This series is configured for hydrogen (H₂) and helium (He) measurement across multiple selectable ranges, from low concentration (0–1% or 0–2%) up to high purity verification (95–100%). Range selection is configured to match your specific process measurement requirement.
Is this analyzer suitable for hazardous areas?
Yes — the analyzer carries an Ex db IIC T6 Gb explosion-proof rating, suitable for installation in classified hazardous areas where flammable hydrogen gas may be present. The enclosure is constructed from thick carbon steel with IP66 ingress protection, providing robust protection against dust and water ingress in industrial environments.
What output signals does the analyzer provide?
The analyzer provides 4–20mA analogue output and RS485 digital communication, plus two relay outputs for alarm or control logic integration. This allows direct connection to plant control systems, SCADA platforms, and safety instrumented systems without additional signal conversion hardware.
What sample gas conditions are required?
The analyzer requires a sample gas flow rate of 1 L/min, with gas humidity up to 95% RH non-condensing. Oil, liquid mist and solid particle content must be below 2.0 mg/ft³ — a filter is required upstream if your sample gas exceeds this level. Proper sample conditioning is essential for accurate, reliable long-term operation.
What is the response time and accuracy of the analyzer?
The analyzer achieves a T90 response time of 10 seconds or less — meaning it reaches 90% of the final reading within 10 seconds of a concentration change. Linearity is within ±1% of full scale for measuring ranges up to 5% VOL, and ±2% of full scale above 5% VOL. Zero and span drift are specified at ±1–2% of full scale over a 7-day period, supporting reliable continuous operation between calibrations.
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